EAGLE

Wireless monitoring system

EAGLE is a wireless monitoring system for critical rotating machinery. It measures automatically vibration in three directions as well as the bearing temperature. Its measurement performances make of EAGLE the best wireless diagnostic solution available on the vibration analysis market.

Features

WIRELESS ANYWHERE
EAGLE is a self-powered wireless sensor. Nocables are needed.• Autonomous: the sensor acquires data with noexternal intervention• Up to five years of unattended operation• Data is transferred wirelessly to theONEPROD NEST condition-based maintenancesoftware• Expand boundaries: Use of Wireless Expandersto reach the most isolated machines
ATTACH AND GO!
Attach the sensor to the machine.Position your gateway at an appropriate distancedepending on your environment (up to 100 m).Add wireless Expanders to increase the rangeand turn around obstacles.Start acquisition from your ONEPROD softwareinterface.Your data is there, ready for processing!
MOVE AND MONITOR!
It is not always feasible to monitor all criticalproduction facilities continuously.The solution: temporary monitoringEAGLE’s ease of deployment means that it isparticularly suitable for such cases. Doubts abouta machine that isn’t monitored? Nothing could beeasier: simply move sensors and start monitoring it!That should give you some new ideas for improvingthe reliability of your facilities!
FLEXIBLE
All types of sensor• 8 to 32 channels• Number of channels canbe extended for processinformation using Modbus andOPC interfaces• Option: portable version fortemporary monitoring (VMS)
ALL IN ONE
• Monitoring of vibrations• Monitoring of oil (quality,particle count)• Correlations with processinformation

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Ease of deployment

Ease of deployment
It is now possible to improve the reliability of inaccessible, mobile or isolated machines of the plant, meanwhile reducing installation costs in harsh environments or remote locations. EAGLE is a self-powered wireless sensor. Absolutely no cable is needed. The wireless gateway can be installed up to a hundred meters from the sensor, and the range can be extended using wireless Expanders. The wireless transmission of vibration data to the analysis software is achieved with high reliability: The wireless communication is done through a smart process, setting-up completely automatically and self-adjusting over the time if needed. EAGLE installation is quick and easy.

Harsh environments

EAGLE solution has been designed to meet the industry requirements. Both the EAGLE sensor and the Expander are certified for use in explosive area Zone 0 (Class I, Div I). The stainless steel body with very low thermal expansion makes it safe to use even in the harshest settings. IP67, EAGLE is also resistant against corrosive environments. Wireless and automatic, EAGLE eliminates the need for cables and manual inspections where conditions are not conducive for such operations.

Managing machines with variable conditions

Acoem has invested all its experience in condition monitoring in EAGLE, enabling the wireless monitoring of the most complex machines. The operating conditions (speed, power, pressure, or other process data) of the machines are taken into account and transmitted automatically. Diagnostics are even more pertinent and analyses more effective:

  • measurements can be easily translated into trends and compared over time for each operating condition
  • no false alarms: thresholds are adjusted for each operating condition, providing accurate fault detection capabilities on complex machinery

Temporary monitoring

Depending on the condition monitoring strategy, many machines may be monitored using portable data collection, where vibration measurements are performed manually at scheduled intervals (e.g. every month). EAGLE is easy to install, and also easy to move: once a fault is identified on a critical machine, it is now possible to move EAGLE sensors to monitor the machine condition with much shorter intervals (e.g. every hour), to avoid any unexpected failure, improve the overall availability of the process, and schedule maintenance operation only if that’s really necessary.

Monitoring of critical machinery

Monitoring of critical machinery EAGLE is the wireless system offering the best performance on the vibration analysis market. Its measurements quality makes it suitable for monitoring any rotating machine, from 100 rpm upwards. EAGLE is not just a transducer. This smart wireless unit embeds signal processing: Advanced indicators, as well as envelope FFT are calculated locally, thus enabling measurements to be recorded if a vibration or bearing temperature alarm occurs. The data storage frequency is adjusted automatically according to the machine condition. Data is available for detailed analysis using NEST predictive maintenance platform, providing unique tools such as the Shock Finder™ filter. Maintenance operations can be scheduled before any failure occurs.

Ease of maintenance

EAGLE performance is optimized for long term service with a low cost of maintenance: The EAGLE battery offers up to 5 years availability under rated operating conditions of one full diagnostic measurement set per day, and this with no external source of power supply or maintenance operations. For critical machinery, using an optimum monitoring strategy with frequent alarm monitoring and storage of high quality data (Overals, Time waveform, FFT, envelope), EAGLE still offers a 2-year lifetime. Moreover, the inexpensive standard battery is interchangeable on-site by the end user, making its replacement easy to achieve.

Applications

Discover Acoem’s case studies

Condition monitoring installation has never been so easy!!

EAGLE is easy-to-deploy continuous monitoring system for condition based maintenance. EAGLE eliminates wiring, meaning that you can easily instrument more of your critical machines. EAGLE offers outstanding performance, ensuring optimal process reliability with minimal maintenance costs. This new smart wireless solution enables early fault detection through analysis of dynamic vibration signals.

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